<\!DOCTYPE html> Agent #07 — Facilities Inspection & Predictive Maintenance | Industrial Integrity Agents
<\!-- NAV --> <\!-- HERO -->
Facilities Inspection & Predictive Maintenance · Agent #07

AI-Powered Facility Integrity
from P&ID to Predicted Failure

Click any equipment on the P&ID diagram to see live corrosion trends, vibration signatures, thermography overlays, and AI-predicted failure windows. Generate RBI assessments and inspection reports in seconds.

20%
Maintenance Cost Reduction
15%
Equipment Uptime Increase
40%
Report Generation Savings
90-Day
Failure Prediction Window
🎓 Learn to Sell This Turnaround inspection → Module 3 (Workflow Discovery) · Compliance → Module 2
Module 3: Discovery → Module 2: Stakeholders →
<\!-- STATUS BAR -->
Inspection Agent Running
|
3 Equipment Alerts
|
Unit: Crude Distillation Unit #2
|
API 580/581 RBI Compliant
|
Next Turnaround: 127 days
--:--:-- UTC
<\!-- MAIN LAYOUT -->
<\!-- LEFT COLUMN -->
<\!-- P&ID DIAGRAM -->
🏭
Facility P&ID — Clickable Equipment Diagram
Click any equipment node to inspect
<\!-- Grid lines (subtle) --> <\!-- Pipe lines --> <\!-- Main feed line --> <\!-- Top return --> <\!-- Bottom drain --> <\!-- Verticals --> <\!-- Flow arrows --> <\!-- VESSEL V-101 (large cylinder) --> V-101 FLASH DRUM <\!-- Status dot --> <\!-- HEAT EXCHANGER E-201 --> E-201 HT. EXCHGR <\!-- COMPRESSOR K-101 --> K-101 COMPRESSOR <\!-- STORAGE TANK TK-301 --> <\!-- Level indicator --> TK-301 STORAGE TANK <\!-- PUMP P-101 --> P-101 PUMP <\!-- Labels for pipe segments --> FEED LINE 8" OVERHEAD 4" <\!-- Instrument symbols (circles with letters) --> PI TI FI
Normal
Monitor Closely
Action Required
← Click equipment to inspect
<\!-- EQUIPMENT DETAIL PANEL (hidden until selection) -->
—
—
MEDIUM RISK
Corrosion Rate Trend (mpy)
Vibration Spectrum (mm/s)
Wall Thickness UT (mm)
⚠️
Predicted bearing failure
Based on vibration trend analysis and bearing wear pattern
47
days remaining
<\!-- WORK ORDER PRIORITIZATION -->
📋
Maintenance Work Order Prioritization
Ranked by risk × production impact × regulatory
<\!-- populated by JS -->
<\!-- INSPECTION REPORT GENERATOR -->
📄
Auto-Generated Inspection Report
API 510 / ASME PCC-2 Compliant
Configure equipment parameters above and click Generate to watch your inspection report populate in real time...
<\!-- ROI CALCULATOR -->
💰
ROI Calculator — Predictive Maintenance Savings
<\!-- populated by JS -->
<\!-- end main-col --> <\!-- SIDEBAR -->
<\!-- RISK GAUGES -->
📊
Facility Health Dashboard
74
Integrity Score
▼ -3 pts
92%
Uptime MTD
▲ +1.2%
3
Critical Items
▲ +1
18
Open WOs
▼ -4
127d
To Turnaround
Fixed date
98%
Inspection Coverage
▲ On track
<\!-- RBI RISK MATRIX -->
🎯
RBI Risk Matrix
API 580/581
Consequence of Failure →
A
B
C
D
E
Probability of Failure ↑
<\!-- 5x5 grid, row 5 (high prob) to row 1 (low prob), col 1 (low COF) to col 5 (high COF) --> <\!-- Row 5: High Probability -->
5A
5B
5C
5D
5E
<\!-- Row 4 -->
4A
4B
4C
4D
4E
<\!-- Row 3 -->
3A
3B
3C
3D
3E
<\!-- Row 2 -->
2A
2B
2C
2D
2E
<\!-- Row 1: Low Probability -->
1A
1B
1C
1D
1E
● K-101: 4D   ● E-201: 4C   ● V-101: 3C   ● TK-301: 2B   ● P-101: 2C
<\!-- FAILURE TIMELINE -->
⏱️
Predicted Failure Timeline
<\!-- populated by JS -->
<\!-- API STANDARDS COMPLIANCE -->
📐
Standards Compliance
API 580/581Risk-Based Inspection✓
API 510Pressure Vessel Inspection✓
API 570Piping Inspection✓
API 583CUI Inspection✓
ISO 10816Vibration Analysis✓
NACE MR0175Corrosion Control✓
<\!-- ALERT FEED -->
🔔
Live Alert Feed
<\!-- populated by JS -->
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<\!-- end main-layout -->
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