Industrial Integrity Agents
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▼ Downstream — Refining & Petrochemical

Refinery intelligence.
Autonomous and compliant.

Four AI agents built for downstream operations — turnaround inspections, management of change, process safety compliance, and corrosion prediction. Each one eliminates weeks of manual work while enforcing regulatory precision.

96%
Faster Reports
80%
MOC Cycle Reduction
70%
Less Audit Prep
$500K
CUI Savings / Turnaround

Select a scenario to explore

Click any card to launch the interactive walkthrough with live metrics.

Scenario 01

Turnaround Inspection Reporter

Field notes in. API 510/570/653-compliant reports out in 15 minutes. Auto code references, zero formatting errors.

15 min
vs 4-6 hours
Zero
Format errors
100%
Code compliant
Launch Demo →
Scenario 02

MOC Document Agent

Management of Change documentation in hours, not weeks. Full OSHA PSM / EPA RMP compliance. Zero missed steps.

80%
Cycle reduction
Zero
Missed steps
100%
Reg tracking
Launch Demo →
Scenario 03

Process Safety Compliance Monitor

24/7 PSM/RMP gap detection across federal, state, and local rules. Replaces annual audits with continuous compliance.

24/7
Monitoring
70%
Less audit prep
<24hr
Alert speed
Launch Demo →
Scenario 04

CUI Risk Predictor

ML-ranked inspection priority using age, weather, and thermal cycles. Eliminates 50% of unnecessary insulation removals per turnaround.

50%
Fewer removals
$340K
Avg savings
92%
Detection rate
Launch Demo →
Scenario 05 — Agent #06

Production Optimization & Artificial Lift

SCADA-integrated AI monitoring 200+ wells. Continuously optimizes ESP speed and gas lift rates, predicts pump failures 30+ days ahead, and auto-generates shift handovers.

+8%
Production uplift
−30%
ESP failures
200+
Wells/engineer
Launch Demo →
Scenario 06 — Agent #07

Facilities Inspection & Predictive Maintenance

P&ID-integrated inspection intelligence. Click any vessel, exchanger, or compressor to see corrosion trends, vibration analysis, thermography overlays, and AI-predicted failure windows.

20%
Maint. reduction
90-day
Failure window
API 580
RBI compliant
Launch Full Demo →

📋 Turnaround Inspection Reporter

15 min
Report Time
4-6 hrs
Previous Manual
0
Formatting Errors
Auto
Code References
Inspector Field Input
Equipment: V-2401A Overhead Accumulator Location: CDU-1, Crude Distillation Unit Inspector: J. Rodriguez, API-510 Certified Date: 04/13/2026 Visual Findings: - External surface shows localized coating failure at 3 o'clock position, ~18" above grade - Nozzle N3 (8" inlet) flange shows minor pitting on gasket face, depth est. 0.015" - Shell course 2: UT readings 0.412" to 0.438" (nominal 0.500", MAWP calc requires 0.375") - Bottom head: no visible distortion, drain nozzle clear UT Thickness Data: TML-01: 0.438" | TML-02: 0.425" TML-03: 0.412" | TML-04: 0.430" Photos: [IMG_4021.jpg] [IMG_4022.jpg] [IMG_4023.jpg]
AI-Generated Report
Click "Generate Report" to watch the AI produce an API-compliant inspection report...

📝 MOC Document Agent

Hours
Completion Time
1 Week
Previous Manual
0
Missed Steps
100%
Reg Compliance
Change Request
Modify reactor R-2401 feed temperature setpoint from 385°F to 410°F to improve conversion efficiency
1
Initiate
2
Hazard Review
3
P&ID Update
4
PSM Review
5
EPA/RMP
6
Training
7
Close-Out
MOC Documentation Progress

Step 1: MOC Initiation

  • Change description documented
  • Technical basis for change identified
  • Affected equipment list generated
  • Impact on safety systems assessed
  • Pre-startup safety review scheduled
OSHA PSM 1910.119(l)
EPA RMP 40 CFR 68
API RP 750
NFPA 30
Overall Progress 0%
Generated Documents
Documents will appear as each MOC step completes...

🛡 Process Safety Compliance Monitor

24/7
Continuous Monitoring
Annual
Previous Audits
70%
Audit Prep Saved
47 days
Next Audit
Live Compliance Dashboard
Federal
14/15
Requirements Met
State (Texas)
8/8
Requirements Met
Local
5/6
Requirements Met
⚠️
New OSHA Directive (Apr 2026): PSM National Emphasis Program update — expanded MOC documentation requirements for temperature setpoint modifications >5% of design basis. Gap identified in current MOC procedures. Recommended action: Update MOC-SOP-003 Section 4.2.
EPA RMP 40 CFR 68 — Risk Management Plan ✓ Compliant
OSHA PSM 1910.119 — Process Safety Management ⚠ 1 Gap
TCEQ Air Permit — Title V Operating Permit ✓ Compliant
Local Fire Code 2024 — Harris County ✓ Compliant
API RP 752 — Building Siting 🕑 Review Due
NFPA 30 — Flammable Liquids Code ✓ Compliant
EPA SPCC — Spill Prevention Control ✓ Compliant
OSHA 1910.38 — Emergency Action Plan ✓ Compliant

🔎 CUI Risk Predictor

47/82
Removals Avoided
$340K
Turnaround Savings
92%
Detection Accuracy
35
Priority Locations
Analysis Target
Crude Distillation Unit CDU-1 — 82 insulated piping segments, heat exchangers, and vessels scheduled for turnaround inspection
CUI Risk Heat Map — CDU-1 Piping Network
■ Low (<25%) ■ Medium (25-60%) ■ High (60-85%) ■ Critical (>85%)
Priority Inspection Ranking
1
Elbow E-2401-7
18yr insulation • Temp cycling 120-350°F • Gulf humidity exposure
92% CUI Probability
2
Dead Leg P-2401-DL3
Dead leg 6" • No flow since 2022 • Calcium silicate insulation
89% CUI Probability
3
Pipe Support PS-2401-12
Support ring • Moisture trap geometry • 14yr coating age
78% CUI Probability
4
Exchanger E-2402 Shell
Carbon steel • 250°F operating • Sealant degradation noted 2024
71% CUI Probability
5
Vessel V-2401A Skirt
Skirt-to-head weld • 12yr insulation • Previous CUI repair 2019
65% CUI Probability

Calculate your annual savings

Adjust the sliders to match your facility. See projected savings across all four downstream AI agents.

Your Facility Profile

Projected Annual Savings

Total Annual Savings
$0
Inspection Reporting $0
MOC Documentation $0
Compliance Monitoring $0
CUI Inspection Targeting $0